{"id":316,"date":"2020-08-05T14:19:49","date_gmt":"2020-08-05T14:19:49","guid":{"rendered":"https:\/\/libraryresources.nse.org.ng\/chbe220\/chapter\/process-economics-review-2\/"},"modified":"2026-03-16T13:53:40","modified_gmt":"2026-03-16T13:53:40","slug":"process-economics-review-2","status":"publish","type":"chapter","link":"https:\/\/libraryresources.nse.org.ng\/chbe220\/chapter\/process-economics-review-2\/","title":{"raw":"Process Economics Review","rendered":"Process Economics Review"},"content":{"raw":"<h2>Important Equations<\/h2>\n<table class=\"grid aligncenter\" style=\"border-collapse: collapse;width: 100%;height: 358px\" border=\"0\">\n<tbody>\n<tr style=\"height: 15px\">\n<td style=\"width: 50%;height: 15px\">Total Capital Investment[latex][\/latex]<\/td>\n<td style=\"width: 50%;height: 15px\">[latex]TCI=FCI+WC[\/latex]<\/td>\n<\/tr>\n<tr style=\"height: 15px\">\n<td style=\"width: 50%;height: 15px\">Effect of capacity on equipment prices<\/td>\n<td style=\"width: 50%;height: 15px\">[latex]\\frac{C_a}{C_b}=\\Big(\\frac{A_a}{A_b}\\Big)^n[\/latex]\n\n[latex]ln(Ca)=ln(K)+n ln(A_a)[\/latex]<\/td>\n<\/tr>\n<tr style=\"height: 15px\">\n<td style=\"width: 50%;height: 15px\">Effect of time on equipment prices<\/td>\n<td style=\"width: 50%;height: 15px\">[latex]C_2=C_1\\Big(\\frac{I_2}{I_1}\\Big)[\/latex]<\/td>\n<\/tr>\n<tr style=\"height: 15px\">\n<td style=\"width: 50%;height: 15px\">Preliminary Estimation of Purchased Equipment Costs<\/td>\n<td style=\"width: 50%;height: 15px\">[latex]C_e=a+bS^n[\/latex]<\/td>\n<\/tr>\n<tr style=\"height: 15px\">\n<td style=\"width: 50%;height: 15px\">Lang Factor<\/td>\n<td style=\"width: 50%;height: 15px\">[latex]C_{TM}=F_{lang}\\sum^{n}_{i=1}C_{p,i}[\/latex]<\/td>\n<\/tr>\n<tr style=\"height: 15px\">\n<td style=\"width: 50%;height: 15px\">Return on Investment<\/td>\n<td style=\"width: 50%;height: 15px\">[latex]ROI=\\frac{revenue-COM}{TCI}\u00d7100\\text{%}[\/latex]<\/td>\n<\/tr>\n<tr style=\"height: 15px\">\n<td style=\"width: 50%;height: 15px\">Revenue<\/td>\n<td style=\"width: 50%;height: 15px\">[latex]revenue=unit\\;price\\;of\\;product\u00d7sales[\/latex]<\/td>\n<\/tr>\n<tr style=\"height: 15px\">\n<td style=\"width: 50%;height: 15px\">Cost of manufacturing<\/td>\n<td style=\"width: 50%;height: 15px\">\\begin{align*}\n&amp;cost\\; of\\; manufacturing\\\\\n&amp;=direct\\;cost+fixed\\;cost\\\\\n&amp;\\;\\;+general\\;expenses\n\\end{align*}<\/td>\n<\/tr>\n<tr style=\"height: 15px\">\n<td style=\"width: 50%;height: 15px\">Number of operating labour<\/td>\n<td style=\"width: 50%;height: 15px\">[latex]N_{OL}=(6.29+31.7P^2+0.23N_{np})^{0.5}[\/latex]<\/td>\n<\/tr>\n<tr style=\"height: 15px\">\n<td style=\"width: 50%;height: 15px\">Cost of operating labour<\/td>\n<td style=\"width: 50%;height: 15px\">\\begin{align*}\n&amp;\\text{# of operators}\\\\\n&amp;=N_{OL}\u00d7\\frac{\\text{# of shifts in a year}}{\\text{# of shifts per operator}}\n\\end{align*}$$C_{OL}=\\text{# of operators}\u00d7salary$$<\/td>\n<\/tr>\n<tr style=\"height: 75px\">\n<td style=\"width: 50%;height: 75px\">Total direct cost of manufacturing<\/td>\n<td style=\"width: 50%;height: 75px\">\\begin{align*}\n&amp;\\text{total direct cost of manufacturing}\\\\\n&amp;=C_{RM}+C_{WT}+C_{UT}+1.33C_{OL}+0.03COM+0.069FCI\n\\end{align*}<\/td>\n<\/tr>\n<tr style=\"height: 75px\">\n<td style=\"width: 50%;height: 75px\">Total fixed cost of manufacturing<\/td>\n<td style=\"width: 50%;height: 75px\">\\begin{align*}\n&amp;\\text{total fixed cost of manufacturing}\\\\\n&amp;=0.708C_{OL}+0.068FCI+depreciation(0.1FCI)\n\\end{align*}<\/td>\n<\/tr>\n<tr style=\"height: 29px\">\n<td style=\"width: 50%;height: 29px\">Depreciation<\/td>\n<td style=\"width: 50%;height: 29px\">\\begin{align*}\n&amp;\\text{depreciation}\\\\\n&amp;=\\frac{\\text{purchased value}-\\text{salvage value}}{\\text{life of equipment }(n)}\n\\end{align*}<\/td>\n<\/tr>\n<tr style=\"height: 29px\">\n<td style=\"width: 50%;height: 29px\">General expenses<\/td>\n<td style=\"width: 50%;height: 29px\">\\begin{align*}\n&amp;\\text{general expenses}\\\\\n&amp;=0.177C_{OL}+0.009FCI+0.16COM\n\\end{align*}<\/td>\n<\/tr>\n<tr>\n<td style=\"width: 50%\">Cost of manufacturing<\/td>\n<td style=\"width: 50%\">\\begin{align*}\n&amp;\\text{cost of manufacturing}\\\\\n&amp;=0.180FCI+1.23(C_{RM}+C_{WT}+C_{UT})+2.73C_{OL}+depreciation(0.1FCI)\n\\end{align*}<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h2>Terms to Know<\/h2>\nThe original version of this chapter contained H5P content. You may want to remove or replace this element.","rendered":"<h2>Important Equations<\/h2>\n<table class=\"grid aligncenter\" style=\"border-collapse: collapse;width: 100%;height: 358px\">\n<tbody>\n<tr style=\"height: 15px\">\n<td style=\"width: 50%;height: 15px\">Total Capital Investment[latex][\/latex]<\/td>\n<td style=\"width: 50%;height: 15px\">[latex]TCI=FCI+WC[\/latex]<\/td>\n<\/tr>\n<tr style=\"height: 15px\">\n<td style=\"width: 50%;height: 15px\">Effect of capacity on equipment prices<\/td>\n<td style=\"width: 50%;height: 15px\">[latex]\\frac{C_a}{C_b}=\\Big(\\frac{A_a}{A_b}\\Big)^n[\/latex]<\/p>\n<p>[latex]ln(Ca)=ln(K)+n ln(A_a)[\/latex]<\/td>\n<\/tr>\n<tr style=\"height: 15px\">\n<td style=\"width: 50%;height: 15px\">Effect of time on equipment prices<\/td>\n<td style=\"width: 50%;height: 15px\">[latex]C_2=C_1\\Big(\\frac{I_2}{I_1}\\Big)[\/latex]<\/td>\n<\/tr>\n<tr style=\"height: 15px\">\n<td style=\"width: 50%;height: 15px\">Preliminary Estimation of Purchased Equipment Costs<\/td>\n<td style=\"width: 50%;height: 15px\">[latex]C_e=a+bS^n[\/latex]<\/td>\n<\/tr>\n<tr style=\"height: 15px\">\n<td style=\"width: 50%;height: 15px\">Lang Factor<\/td>\n<td style=\"width: 50%;height: 15px\">[latex]C_{TM}=F_{lang}\\sum^{n}_{i=1}C_{p,i}[\/latex]<\/td>\n<\/tr>\n<tr style=\"height: 15px\">\n<td style=\"width: 50%;height: 15px\">Return on Investment<\/td>\n<td style=\"width: 50%;height: 15px\">[latex]ROI=\\frac{revenue-COM}{TCI}\u00d7100\\text{%}[\/latex]<\/td>\n<\/tr>\n<tr style=\"height: 15px\">\n<td style=\"width: 50%;height: 15px\">Revenue<\/td>\n<td style=\"width: 50%;height: 15px\">[latex]revenue=unit\\;price\\;of\\;product\u00d7sales[\/latex]<\/td>\n<\/tr>\n<tr style=\"height: 15px\">\n<td style=\"width: 50%;height: 15px\">Cost of manufacturing<\/td>\n<td style=\"width: 50%;height: 15px\">\\begin{align*}<br \/>\n&amp;cost\\; of\\; manufacturing\\\\<br \/>\n&amp;=direct\\;cost+fixed\\;cost\\\\<br \/>\n&amp;\\;\\;+general\\;expenses<br \/>\n\\end{align*}<\/td>\n<\/tr>\n<tr style=\"height: 15px\">\n<td style=\"width: 50%;height: 15px\">Number of operating labour<\/td>\n<td style=\"width: 50%;height: 15px\">[latex]N_{OL}=(6.29+31.7P^2+0.23N_{np})^{0.5}[\/latex]<\/td>\n<\/tr>\n<tr style=\"height: 15px\">\n<td style=\"width: 50%;height: 15px\">Cost of operating labour<\/td>\n<td style=\"width: 50%;height: 15px\">\\begin{align*}<br \/>\n&amp;\\text{# of operators}\\\\<br \/>\n&amp;=N_{OL}\u00d7\\frac{\\text{# of shifts in a year}}{\\text{# of shifts per operator}}<br \/>\n\\end{align*}$$C_{OL}=\\text{# of operators}\u00d7salary$$<\/td>\n<\/tr>\n<tr style=\"height: 75px\">\n<td style=\"width: 50%;height: 75px\">Total direct cost of manufacturing<\/td>\n<td style=\"width: 50%;height: 75px\">\\begin{align*}<br \/>\n&amp;\\text{total direct cost of manufacturing}\\\\<br \/>\n&amp;=C_{RM}+C_{WT}+C_{UT}+1.33C_{OL}+0.03COM+0.069FCI<br \/>\n\\end{align*}<\/td>\n<\/tr>\n<tr style=\"height: 75px\">\n<td style=\"width: 50%;height: 75px\">Total fixed cost of manufacturing<\/td>\n<td style=\"width: 50%;height: 75px\">\\begin{align*}<br \/>\n&amp;\\text{total fixed cost of manufacturing}\\\\<br \/>\n&amp;=0.708C_{OL}+0.068FCI+depreciation(0.1FCI)<br \/>\n\\end{align*}<\/td>\n<\/tr>\n<tr style=\"height: 29px\">\n<td style=\"width: 50%;height: 29px\">Depreciation<\/td>\n<td style=\"width: 50%;height: 29px\">\\begin{align*}<br \/>\n&amp;\\text{depreciation}\\\\<br \/>\n&amp;=\\frac{\\text{purchased value}-\\text{salvage value}}{\\text{life of equipment }(n)}<br \/>\n\\end{align*}<\/td>\n<\/tr>\n<tr style=\"height: 29px\">\n<td style=\"width: 50%;height: 29px\">General expenses<\/td>\n<td style=\"width: 50%;height: 29px\">\\begin{align*}<br \/>\n&amp;\\text{general expenses}\\\\<br \/>\n&amp;=0.177C_{OL}+0.009FCI+0.16COM<br \/>\n\\end{align*}<\/td>\n<\/tr>\n<tr>\n<td style=\"width: 50%\">Cost of manufacturing<\/td>\n<td style=\"width: 50%\">\\begin{align*}<br \/>\n&amp;\\text{cost of manufacturing}\\\\<br \/>\n&amp;=0.180FCI+1.23(C_{RM}+C_{WT}+C_{UT})+2.73C_{OL}+depreciation(0.1FCI)<br \/>\n\\end{align*}<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h2>Terms to Know<\/h2>\n<p>The original version of this chapter contained H5P content. You may want to remove or replace this element.<\/p>\n","protected":false},"author":1,"menu_order":6,"template":"","meta":{"pb_show_title":"","pb_short_title":"","pb_subtitle":"","pb_authors":[],"pb_section_license":""},"chapter-type":[],"contributor":[],"license":[],"class_list":["post-316","chapter","type-chapter","status-publish","hentry"],"part":303,"_links":{"self":[{"href":"https:\/\/libraryresources.nse.org.ng\/chbe220\/wp-json\/pressbooks\/v2\/chapters\/316","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/libraryresources.nse.org.ng\/chbe220\/wp-json\/pressbooks\/v2\/chapters"}],"about":[{"href":"https:\/\/libraryresources.nse.org.ng\/chbe220\/wp-json\/wp\/v2\/types\/chapter"}],"author":[{"embeddable":true,"href":"https:\/\/libraryresources.nse.org.ng\/chbe220\/wp-json\/wp\/v2\/users\/1"}],"version-history":[{"count":1,"href":"https:\/\/libraryresources.nse.org.ng\/chbe220\/wp-json\/pressbooks\/v2\/chapters\/316\/revisions"}],"predecessor-version":[{"id":317,"href":"https:\/\/libraryresources.nse.org.ng\/chbe220\/wp-json\/pressbooks\/v2\/chapters\/316\/revisions\/317"}],"part":[{"href":"https:\/\/libraryresources.nse.org.ng\/chbe220\/wp-json\/pressbooks\/v2\/parts\/303"}],"metadata":[{"href":"https:\/\/libraryresources.nse.org.ng\/chbe220\/wp-json\/pressbooks\/v2\/chapters\/316\/metadata\/"}],"wp:attachment":[{"href":"https:\/\/libraryresources.nse.org.ng\/chbe220\/wp-json\/wp\/v2\/media?parent=316"}],"wp:term":[{"taxonomy":"chapter-type","embeddable":true,"href":"https:\/\/libraryresources.nse.org.ng\/chbe220\/wp-json\/pressbooks\/v2\/chapter-type?post=316"},{"taxonomy":"contributor","embeddable":true,"href":"https:\/\/libraryresources.nse.org.ng\/chbe220\/wp-json\/wp\/v2\/contributor?post=316"},{"taxonomy":"license","embeddable":true,"href":"https:\/\/libraryresources.nse.org.ng\/chbe220\/wp-json\/wp\/v2\/license?post=316"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}